FB-Revolution chains are the latest generation of scraper chains. They combine the best of two worlds, the wear resistance of drop forged link chains and the innovative and field-proven features of modern FB-conveyor chains with welded pins and bushes, as well as hardened side link plates made of FB1000.

During a meeting with the maintenance manager of a well-known German producer of chip and MDF boards, FB were challenged to provide a forged scraper chain that could run faster, over a longer distance and had an increased working life with reduced down time. When selecting the type of chain to use in a scraper conveyor the benefits of drop forged link chains have to be balanced against the advantages of conveyor chains to meet as many of the customer expectations as possible, but there is always some compromise, in this case our customer did not want to make any concessions. 

In reviewing his request the FB team realised that there was an opportunity for an optimized solution, scraper chains for the MDF sector but for many other sectors with similar ever increasing requirements to reduce operating costs and increase operational up time. They therefore decided to design a scraper chain based on conveyor chain to DIN8167/ISO1977 but using a new link plate material, FB1000 and welded pins and bushes. As a result of using these materials and the optimized construction, the breaking force and fatigue strength are increased by between 30% and 50% compared to DIN–ISO conveyor chains. This new type of scraper chain offers up to 90% larger bearing-areacompared to drop forged link chains or round steel chains. The bearing-pressure can thus often be halved which has a very positive effect on the wear and the life of conveyor chains and sprockets.

The next challenge was to fit this new chain to the existing conveyor system with no reconstruction works and no impact on capacity or speed. Based on flexible and modern manufacturing capabilities and tools, FB can build almost any pitch chain. The conveyor symmetry thus remains unchanged. This means that the level of chain-guides, pitch circle diameter of sprockets and diameter of the pulleys need little or no adjustment. Forged chain is mostly driven by split-sprockets with removable-tooth segments. Wear-resistant tooth-segments for the FB-Revolution  chains can fitted to the existing hub body saving time, money and trouble.

This style of chain also has a number of other advantages compared to drop forged link chains or round steel chains, including much more space for welding scrapers or attachments. This increased area allows for a stronger weld and the possibility of a greater variety of shapes and designs of scrapers avoiding common issues with welded scrapers on drop forged chain with their case-hardened or high hardness links. If something should get stuck in the conveyor system, FB-Revolution conveyor chains can also be reversed, unlike drop forged chains which cannot.

The addition of stainless steel and hardened AISI420V pins and bushes allows the chain to be used with moist or acidic conveyed material that is found in scrapers used for wet ash, biomass or coal infeed systems, wood chip or bark as well as for alternative fuels in cement factories and in recycling plants.

A team of over 30 technical sales people, working across Europe, are on hand to check local installation conditions and take advantage of flexible manufacturing methods to modify the chain for optimum performance. FB checks the conveyor system parameters and recalculates the performance data to highlight the steps required for conversion from drop forged chain. In most cases there are no conversion steps necessary to the conveying system.  The customer is presented with a clear cost versus benefit calculation. While FB-Revolution scraper conveyor chains are not the solution to every conveyor chain problem, FB are a customer-orientated partner looking for long term relationships and will only move forward on a project that has measurable benefits for its customers.

FB-Revolution chains offer clear improvements in chain scrapers for:

Wood chip, pellets, bark or residual wood in the wood and wood processing industry, paper and pulp, biomass power plants and recycling plants.

Alternative fuels (e.g. plastics) in cement factories, power plants and heating plants.